Articles
  • Developing zircon-free opaque glossy frits special for double firing tiles in Na2O-MgO-CaO-Al2O3-ZnO-B2O3-SiO2-K2O System
  • Farzan Karimia,*, Saeid Baghshahib, Mohsen Nouri Khezrabadc and Nastaran Riahi-Noorid

  • aMaterial Engineering Dept., Science and Research Branch, Islamic Azad University, Tehran, Iran
    bDepartment of Materials Science and Engineering, Faculty of Engineering, Imam Khomeini International University, Qazvin, Iran
    cDepartment of Mining and Metallurgy Engineering., Yazd University, Yazd, Iran
    dNiroo Research Institute, Tehran, Iran

Abstract

In tile and ceramic industry, frits are used for producing opaque and glossy glazes. Commonly used frits are prepared by using opacifiers such as ZrO2 and TiO2, but the high price of these raw materials leads to a higher cost of the final product. In this research, an opaque frit containing in-situ synthesized Wollastonite (CaSiO3) and Diopside (CaMgSi2O6) was developed as a substitute for Zircon-containing frits. By choosing optimized proportions of oxides in the frit composition, sufficient crystallization occurred in MgO-CaO-Al2O3-ZnO-B2O3-SiO2-K2O-Na2O glass ceramic system. XRD, SEM, EDS, STA, and colorimetry (CIELab) tests were used to compare the prepared samples with a reference zircon containing one which is used in tile industry. The results showed that whiteness and glossiness indices of the prepared sample were 73.61 and 86.56, respectively, which are comparable with those of zircon-free reference sample with whiteness and glossiness indices of 77.05 and 89.22, respectively.


Keywords: Glossy opaque frit, Zircon, Diopside, Wollastonite, Whiteness and glossiness indices

This Article

  • 2019; 20(4): 357-362

    Published on Aug 31, 2019

  • Received on Feb 11, 2019
  • Revised on Jul 13, 2019
  • Accepted on Jul 24, 2019

Correspondence to

  • Farzan Karimi
  • Material Engineering Dept., Science and Research Branch, Islamic Azad University, Tehran, Iran
    Tel : +98-9127832573
    Fax: +98-32570057

  • E-mail: farzan.karimi8@gmail.com